Fuel Cell Inspector/Flight Line Inspector - San Antonio

• FAA Airframe & Powerplant license preferred but not required.
• Qualified Fuel Cell Inspectors in this position perform in-process, end item, and shakedown inspections of integral fuel cell structure, sealant, paint application, and pressure test for conformance with applicable drawings, specifications, and plan and customer requirements.
• Flight Line Inspectors verify and inspect rework, modification, maintenance, preflight and post-flight checks for delivery, including, supporting troubleshooting pre and post-flight checks and verification of maintenance and modification actions for delivery of aircraft.
• Qualified candidates will verify and inspect routine final component installation, as well as, support system operational functional validation testing. Supports and validates system operational functional testing.
• Performs rework, modification, maintenance, preflight, and post-flight checks for delivery.
• Candidates must demonstrate a commitment to aircraft safety and quality while working in a flight line environment around live aircraft.
• This inspector implements quality control and safety plans to ensure compliance with contract specifications and applicable regulations.
• Inspects all phases of a variety of goods, services, or operations for conformity to established quality, health, safety, and other operational standards by performing ongoing work for compliance with contractual provisions.
• Ensures all services listed on the performance requirement summary are performed in a satisfactory manner, specifies areas to be inspected (scheduled and unscheduled) and how often inspections will be accomplished, communicates deficiencies to proper persons, maintains
• Quality Control files, and documents results of all inspections.

Position Responsibilities:

• Position will require working in confined spaces of the wing fuel cells for extended periods.
• Verifies and inspects the aircraft surface preparation and inspects and verifies application of sealant, adhesives, primers, finishes, and associated chemicals to ensure the integrity of Internal/External Tank Fuel Systems and components, and all work is performed per drawing and specifications.
• Verifies fuel tank sealant repair prior to fueling of aircraft by assisting flight line personnel.
• Identify and document discrepancies as necessary.
• Note discrepant condition(s) and location(s) citing drawing, specification, or plan requirements.
• Identifies and initiation of non-conformances
• Segregates and controls non-conforming items
• Audit time/temperature sensitive materials (e.g., sealants, primers, finishes) and ensure correct material is being used per drawing and specification.
• Perform appropriate tests on sealants and finishes (e.g., litmus tests, durometer hardness) per specifications and manufacturer requirements.
• Ensure all parts/assemblies have been installed per the drawing, specification, and plan using applicable mathematical calculations and precision measuring tools.
• Ensure that appropriate revisions of drawings and other documents are being used.
• Review and verify manufacturing plans and other work instructions for completeness.
• Witness and document functional tests (e.g., pneumatic pressure test, vacuum test) of aircraft components and/or systems per specifications, engineering requirements, and operating procedures to detect the location and extent of any leaks.
• Verify record and reinspect removals/reinstallation of parts and assemblies and or installations.
• Maintain personal and tool certifications.
• Conducts inspection of pre-flight and post-flight checks and performs inspections of maintenance and modification prior to delivery.
• Continuous (6-8 Hrs.) Flexion/extension (head bent down, head bent back), handling, kneeling, bending at the waist, reaching (overhead), Lying down (back, side, front), rotation of head/neck, standing, twisting at the waist, walking
• Conducts product reviews with customers during product or process verification.
• Work with customers and consult others (e.g., production, engineering, planning, customer coordinator) on process or job-related issues.

Ability to perform the following requirements:

• The candidate must be able to ascend and descend vertical work ladders, work in confined spaces, and lift loads of approximately 35 pounds.
• Exposure to noise, working on elevated platforms
• Use personal protective gear for face, eyes, ears, hands, and arms as required.
• Pass visual acuity and color perception tests
• Experience understanding and interpreting detailed written and verbal work instructions and processes
• Handle, use, and dispose of hazardous material
• Obtain & maintain training certifications as required to support assignment responsibilities
• Occasional (1 to 3 hrs) finger manipulation
• On occasion, a 2-person lift may be necessary for weights greater than 50 lbs
• Frequent reaching overhead (3 to 6 hrs)
• Frequent walking on flat surfaces
• Frequent standing on flat or uneven surfaces
• Frequent balancing on a ladder, steps, or uneven surfaces
• Occasional climbing on 3-12 ft ladders or stands
• Rotation of head/neck, sitting, crawling, squatting, bend/st
• Occasional contact with metals
• Frequent exposure to noise

Basic Qualifications (Required Skills/Experience):

• Minimum 1 year of experience working on aircraft systems and components
• Ability to walk constantly throughout the workday; stand 6-8 hours per day; climb or work from stairs/steps up to 8 hours per day; climb ladders; bend and twist frequently up to six hours per day; squat and kneel
• Ability to complete Fall Protection Training
• Ability to use a respirator or have been respirator-certified
• Capable of working in confined spaces and fit through a 10 inches X 18 inches oval opening
• Quality Inspector experience
• Must be willing to work variable shifts, including weekends and overtime. Some positions may also be rotating shifts
• Must be willing to travel to support aircraft at other sites

Preferred Qualifications (Desired Skills/Experience):

• FAA Airframe & Powerplant license preferred
• Experience on 787 aircraft preferred
• Sealing experience preferred
• Flightline Experience
• 1+ years of experience using Velocity and CMES systems experience

PDS Defense, Inc. is committed to working with and providing reasonable accommodation to individuals with physical and mental disabilities. If you need special assistance or accommodation while seeking employment, please call 1-866-224-2745 to contact us. We will make a determination on your request for reasonable accommodation on a case-by-case basis.

The law requires PDS Defense, Inc. to post a notice describing the Federal laws prohibiting job discrimination. For information regarding your legal rights and protections, please click on the following links: EEO is the Law and EEO is the Law Supplement

PDS Defense, Inc. will not discharge or in any other manner discriminate against employees or applicants because they have inquired about, discussed, or disclosed their own pay. Please see the Pay Transparency Nondiscrimination Provision for more information.

As a Federal Contractor, PDS Defense, Inc. is required to participate in the E-Verify Program to confirm eligibility to work in the United States. For information, please click on the following link: E-Verify

The Company will consider qualified applicants with arrest and conviction records.