With more than 120 operations and approximately 20,000 employees worldwide, Precision Castparts Corp. is the market leader in manufacturing large, complex structural investment castings, airfoil castings, forged components, aerostructures and highly engineered, critical fast

Technical Manager

Precision Castparts Corp. • 
Muskegon, Michigan, United States
Position Type: Permanent
Job Description:

With more than 120 operations and approximately 20,000 employees worldwide, Precision Castparts Corp. is the market leader in manufacturing large, complex structural investment castings, airfoil castings, forged components, aerostructures and highly engineered, critical fasteners for aerospace applications. In addition, we are the leading producer of airfoil castings for the industrial gas turbine market. We also manufacture extruded seamless pipe, fittings, and forgings for power generation and oil & gas applications; commercial and military airframe aerostructures; and metal alloys and other materials for the casting and forging industries. With such critical applications, we insist on quality and dependability – not just in the materials and products we make, but in the people we recruit.

PCC is relentless in its dedication to being a high-quality, low-cost and on-time producer; delivering the highest value to its customers while continually pursuing strategic, profitable growth.

In 2016, Berkshire Hathaway, led by Chairman and CEO Warren E. Buffett, acquired Precision Castparts Corp.

Summary

Conceptualization, development, and commercialization of proprietary superalloy products, primarily those produced in the vacuum induction melting (VIM) process. Identification and attainment of industrial programs where C-M proprietary products can be promoted. Customer and industry interfacing to help achieve increasingly greater market penetration for the C-M proprietary products. Identification and attainment of technical collaboration agreements with relevant users of VIM alloy product, with the goal of speeding product commercialization and application. Company image enhancement through industry and customer related technical presentations and brochure preparation. R&D and VIM furnace process control. Directs C-M lab operations (chemistry and metallography incl. SEM). Directs C-M lab customer service business. Internal support of C-M production, and external technical support to customers (foundries and OEM’s). Development of melting and refining practices, controls, raw materials, and aim chemistry for all VIM superalloy products, and in conjunction with Manufacturing, stainless steel & cobalt-based alloys.

Essential Functions

  • Work safely. Adhere to all Company and regulatory EH&S policies and procedures.
  • Adhere to all Company 6-S initiatives and policies.
  • Manage the C-M Technology Department including work assignment planning, time scale, budget, and personnel evaluations.
  • Ensure C-M vacuum induction melting and refining aim chemistry, raw materials, trace and tramp element and cleanliness for cast superalloys remain state of the art and that consistent heat quality, including blend heats, reflects this technology.
  • Review all incoming vacuum superalloy customer specifications with either acceptance or negotiation of technical changes. Ensure any process changes at C-M are introduced successfully.
  • Internal C-M production support, including heat sheet review, heat certification, specification review and maintenance in related business systems, new item creation, internal quality, customer inquiries and complaints, review, and maintenance of TWI’s.
  • Ensure our major accreditations including: NADCAP (quality dept), customer process agreements/fixed process outlines are maintained and updated, as needed.
  • Provide a world class technical service to both immediate casting house customers and ultimate customers.
  • Keep current with the latest technology development in C-M’s major marketplaces through review of new pertinent patents/patent applications, technical papers, journals, and conference proceedings.
  • Enhance market intelligence and penetration for C-M through multi-level contacts including design and project engineering, purchasing and senior management at major ultimate customers or potential ultimate customers.
  • Participate in the preparation and presentation of significant technical papers, particularly joint papers with the turbine engine companies, at major turbine engineering/superalloy conferences, with the objective of growing and broadening C-M’s worldwide market penetration.
  • As required, in conjunction with Manufacturing, ensure our AOD refining and continuous casting practices are competitive.
  • Oversees laboratory department operations and customer technical service for analytical chemistry and metallography requirements.
  • Participates in the investigation of customer technical problems with the C-M produced alloys.
  • Up to date with latest laboratory technology – testing capabilities.
  • Manage the C-M R & D budget – financial and work time scale completions.
  • Other duties as assigned.

Qualifications

Education and Experience

Master of Science Degree in Metallurgy, Metallurgical Engineering or Materials Engineering with emphasis on Metallurgy.

Fifteen (15) years’ experience in the Aerospace/IGT materials field with preferred knowledge of cast superalloys, melting, and refining of superalloys and stainless steels, and strong background in physical and microstructural metallurgy.

Special Skills

Excellent verbal and written communication skills.

Excellent interpersonal and customer service skills.

Excellent organizational skills and attention to detail.

Working understanding of human resource principles, practices, and procedures.

Excellent time management skills with a proven ability to meet deadlines.

Ability to function well in a high-paced and at times stressful environment.

Proficient with Microsoft Office Suite or related software.

  • Ability to develop and maintain good interpersonal relationships with customers at all levels, peers in the technical community and co-workers.
  • Excellent knowledge of cast superalloy and cast stainless steel metallurgy.

Competencies

  • Problem analysis and problem solving
  • Organizing and planning
  • Communication skills
  • Critical thinking skills
  • Presentation skills
  • Persuasive ability
  • Judgment skills
  • Coaching skills
  • Adaptability
  • Integrity

Additional Notes

The Company retains the right to change or assign other duties to this position.

Physical Dimensions

Physical Demands – Must be able to frequently remain in a stationary position. Must be able to occasionally move about inside the office to access file cabinets, office machinery, etc. Constantly operates a computer and other office productivity machinery, such as a calculator, copy machine, and computer printer. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Work Environment – Work primarily in a climate-controlled environment with minimal safety/health hazard potential. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.

Relocation is authorized for this position.

This position requires use of information or access to production processes subject to national security controls under U.S. export control laws and regulations (including, but not limited to the International Traffic in Arms Regulations (ITAR) and the Export Administration Regulations (EAR)). To be qualified to work in this facility, a successful applicant must be a U.S. Person, as defined in those regulations, and able to supply evidence of that qualification prior to starting work or be authorized to receive controlled information under a specific license or permission from the relevant government agency. The U.S. export control regulations define a U.S. person as a U.S. Citizen, U.S. National, U.S. Permanent Resident (i.e. &39;Green Card Holder&39;), and certain categories of Asylees and Refugees.
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